Delving into the Core Parameters of Charging Cables: Choosing the “Lifeline” for Fast Charging

I.EMarker Chip: The “Unsung Hero” Behind 100W Fast Charging for USB-C Cables

  • The EMarker chip is an extremely vital component in USB-C cables. It can be regarded as the “identity card” of the cable, building a communication bridge between power output devices (such as chargers) and electronic devices (such as smartphones and tablets). If a USB-C cable is equipped with an EMarker chip, it can accurately transmit the cable’s specifications to the device, including maximum power transmission current and voltage parameters. This enables the device to determine whether to activate high-power charging mode. For example, when a smartphone detects that the connected charging cable has an EMarker chip that supports 100W fast charging, it will activate the corresponding fast charging protocol, maximizing the charging power and significantly reducing the charging time.
  • Conversely, if the cable lacks an EMarker chip, the device will often default to a lower power for safety reasons, even if the device itself supports 100W fast charging. This can waste the device’s performance potential. In the industry, many USB-C cables claiming to support 100W fast charging have EMarker chips of varying quality. Some inferior cables use non-certified chips, which can lead to misreads and even cause safety issues such as overheating or short-circuiting due to chip overload. In comparison, cables with certified and reputable brand EMarker chips can not only ensure the smooth activation of 100W fast charging but also cut off the circuit in case of anomalies, safeguarding the device from damage.

II.Unraveling the Mystery of Cable Resistance: The Microscopic Key to Charging Speed

  • Cable resistance is a crucial factor in measuring charging efficiency. Its value directly affects the loss during power transmission. Generally, the lower the cable resistance, the less power is lost during transmission from the charger to the device. As a result, the power received by the device is closer to the charger’s output power, leading to faster charging speeds.
  • Take the commonly used 28AWG (a specification for cable thickness) and 24AWG cables as examples. The comparison shows a significant difference. The 28AWG cable has a higher resistance. When used to charge devices that support fast charging, the transmission loss can reach around 15%. This means that if the charger outputs 100W, the device might only receive about 85W, significantly slowing down the charging speed.
  • On the other hand, the 24AWG cable, with its thicker conductor and lower resistance, can limit transmission loss to within 5%. This means that with a 100W charger, the device can receive approximately 95W of power, making it much faster than using a 28AWG cable. Moreover, the power loss caused by resistance is further amplified as the length of the charging cable increases. Therefore, when purchasing a charging cable, the difference in resistance due to cable thickness should not be overlooked.

III.Durability Test: The “Battle for Longevity” Among Different Cable Materials

  • Woven cables, PVC cables, and TPE cables are the mainstream materials for charging cables on the market today, each with its own durability advantages.
  • For woven cables, they use a special weaving process to tightly interweave multiple strands of fiber (such as nylon) to form a tough and wear-resistant outer layer. After professional durability testing, simulating frequent bending and dragging in daily use scenarios, woven cables can withstand over 5000 bends without breaking. Meanwhile, the woven texture on the surface can effectively resist external scratches, maintaining the stability of the cable’s insulation.
  • PVC cables, known for their low cost and good flexibility, also hold a share of the market. However, in durability tests, they are somewhat inferior to woven cables. Under the same bending test conditions, PVC cables tend to break after around 3500 bends. Moreover, their surface is more susceptible to scratches from prolonged contact with sharp objects. Once the insulation layer is breached by these scratches, there is a risk of electric leakage.
  • TPE cables, as a relatively new material, balance flexibility and durability. They can withstand over 4500 bends in testing. The surface of TPE cables is soft and skin-friendly, making them more comfortable to touch in daily use. More importantly, TPE materials have stronger environmental adaptability, maintaining good performance stability in both low and high temperatures, which significantly extends the cable’s service life.
  • In terms of industry standards, high-quality cables should meet the durability criteria set by authoritative certifications such as the IEC (International Electrotechnical Commission). Compared with inferior cables, these certified cables are far superior in terms of material quality control and manufacturing precision. In contrast, inferior cables often cut costs by using substandard plastics or recycled fibers, resulting in poor durability and potential health and safety risks from the release of harmful substances.
Share

Leave a comment

Your email address will not be published. Required fields are marked *